Smart Material Handling:
the clever way

Increased safety and improved maintenance and operational efficiency of cranes, forklifts, and other assets.

Smart Material Handling dentro de la planta integrada

Within the integrated plant, the Material Handling area lacks monitoring or an asset management and analysis system that would increase safety and improve operation and maintenance. This is mainly because there is no visibility into what is happening (it is not measured) and there is no active prevention (prediction).

Problem

Asset inefficiency
Inefficiency in processes with assets involved
Lack of visibility into operations and maintenance
Compromised security
Asset specificity: cranes, forklifts and others
“Niche” (non-generalist) integration

Technological Solution

CleverLoad is a technological solution designed to address the safety and efficiency challenges of the operation and maintenance processes of cranes, forklifts, and other assets involved in lifting and moving loads in industrial plants, commercial and marina ports, and civil engineering projects. This is thanks to its systems engineering capabilities and a suite of context-specific software and hardware products.

Cleverload Benefits

Material Handling lifecycle Admin

Comprehensive management
– Multi-asset, multi-plant, multi-brand
– Contracts, warranties, alarm management, total costs…
– Custom dashboards and reports
Collaborator management
– Suppliers, maintainers and subcontractors
Centralized planning operations and maintenance
– Calendar with monitoring and direct communication (preventive, corrective, etc.)
Knowledge manager
– Conditional procedures and execution

IoT Monitorization

Real-time visibility
– Dataloggers and integrated sensors for data capture
Improving asset operations and their processes
– Detection of causes of possible stops and incidents
Condition-based maintenance
– Gain in precision, reduction in preventive maintenance
Increasing workforce safety
Traceability and control
– Visibility and optimization of trajectories (forklifts)
Human-machine communication
– HMI, Tablet, mobile, voice.

Smart Analytics

Calculations of remaining useful life by asset
Arrival at predictive maintenance
Characterization of operating patterns from which the system learns (AI)
Recommendations based on operation and maintenance history

Offering

Data Admin

360° assets lifecycle management: MATERIAL HANDLING LIFECYCLE ADMIN

Data Capture

HW: DATALOGGER & Sensors
SW: Real time Connectivity – IoT MONITORIZATION

Data Intelligence (IA)

SMART ANALYTICS ASSETS (OPERATIONS)
SMART ANALYTICS CONTEXT (ASSET-PROCESS)

*Third parties interoperability
ERP, MES, WMS…

Izurun Services

Discovery & On-site Inspection

We conduct a detailed, on-site assessment of your industrial facilities to identify specific needs, potential improvements, and optimizations in load handling and movement.

Architectural Design

We develop customized solutions for technological infrastructure, ensuring optimal and efficient design for lifting and material handling systems tailored to your operational requirements.

Software X Customization

We adapt specialized software to the specific needs and operational requirements of your business, achieving complete integration with your current processes and maximizing their performance.

Deployment of HW and SW Elements

We implement and install specific hardware and software for material handling, ensuring smooth operations aligned with the highest quality and safety standards.

Integration, Testing and Deployment

We ensure the effective integration of all system components, perform rigorous operational testing, and complete final commissioning, providing safety and reliability from day one.

Consulting/Advisory

We offer ongoing strategic and technical advice focused on improving the efficiency, safety, and profitability of load handling and lifting within your industrial plant.

Success stories

EKP (Basque Sports Ports): Comprehensive management of sports ports

Material Handling Lifecycle Admin :
Manage information related to all assets that can be operated, maintained, or have parameters that require monitoring. Customized information and dashboards.
Manage asset operations with a shared calendar for both your own and external staff. This includes assigned work orders, notifications, and alarms.

Maintenance Platform Module: Manage asset maintenance with a shared calendar with maintenance professionals. Includes assigned work orders, notifications, and alarms.
Knowledge Management Module: Manages and channels conditional tasks and procedures executed by your own or external staff, displaying them on any device (mobile, tablet, PC, etc.)

Cleverload Maintenance Platform - Knowledge management

TORO AND BETOLAZA: Reach Stacker Monitoring

IOT Monitorization + oRTLS (outdoor Real Time Location System):
Container movement using Reach Stackers at the Port of Bilbao, monitoring and graphing information on five key parameters in real time:

Traceability (knowing where it is at all times and whether its trajectories are efficient)
Load moved
Load balancing: Detection of asymmetrical container loading due to arm twisting that was detrimental to the machine’s lifespan.
Walking speed
Arm tilt

Of course, work cycles, overloads, etc. are obtained graphed.

Crane monitoring assisted by proprietary data logger with double value layer

OEM Value Layer: Condition-based maintenance with customized reporting for your customers.
End-user value layer: Real-time visibility into crane status, improved safety and efficiency in operations and maintenance.

IoT Monitorization + Smart Analytics (Grúas)

Pre-purchase crane work group simulation
Calculation of real workgroups with monitoring (IZURUN proprietary datalogger)
Calculation of remaining useful life per crane and per movement (lifting, trolley movement, bridge movement)
Duty cycles, overloads, etc.
Management of corrective and preventive maintenance, spare parts and warranties (alarms)

Monitorización de grúas asistido con Datalogger propietario

Capa de valor OEM (PODEM): Mantenimiento basado en condición con informes personalizados para sus clientes.

“El trabajo con IZURUN ha sido enriquecedor generando mayor valor añadido a nuestros procesos. En este momento nos encontramos inmersos en varios proyectos de inversión y con las soluciones aportadas por IZURUN mejoraremos la gestión y la trazabilidad de la mercancía en nuestra terminal además de preservar nuestros activos, aumentando su vida útil y mejorando su impacto medioambiental utilizando para ello herramientas de mantenimiento preventivo avanzado y predictivo.”

Patricia BetolazaGrupo Toro y Betolaza - Management board

News

, EKP inició un proceso de transformación digital con la adquisición de la suite CleverLoad®

Analysis of the implantation status of CleverLoad® after 1 year of use

Cleverload news

CLIENTE: EUSKADIKO KIROL PORTUAK (EKP) Comprehensive Management of Marinas Introduction Euskadi Kirol Portuak (EKP) manages the vast majority of marinas in the Basque Country, with a broad portfolio of assets of various types and manufacturers.…

Smart Forklift Monitoring Project

Cleverload news

CLIENT: FORGING-FOUNDRY SECTOR Introduction THE CLIENT has a fleet of forklifts from various manufacturers, most of which are leased. These forklifts, both electric and combustion-powered, perform critical functions in the plant, such…

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Found

Smart Material Handling:
the clever way

Problem

Technological Solution